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Thread: Clutch Slave help 06 540 exc

  1. #1

    Default Clutch Slave help 06 540 exc

    Ive bled and bled, replaced master, replaced braided line, ive replaced O ring on slave and notice i keep losing fluid... slave seems to be leaking at the bore... OEM part is 160 for a whole new slave? is there a cheaper way to fix? lol any input appreciated.. thanks..
    ktm 540 8/06 djh special......
    04 gsxr 1000

    DR 650..... suzuki parted out on ebay
    00 gsxr 750..... gone

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  3. #2

    Default Re: Clutch Slave help 06 540 exc

    Did you inspect the bore, my 450 o-ring wore down and piston turned and wallowed out the slave destroying it. I replace the o-ring every 2 years now, KTM does not sell the o-ring seperately on microfiche, but I found out here it is 0770020210 23.52 x 1.78.
    present bikes
    2006 KTM 450 EXC
    2006 KTM 400 EXC
    1999 Kawasaki Concours
    1983 Husqvarna 250WR
    1968 Honda CT90 trail 90
    1971 Suzuki RV90
    1964 Honda CT200 Trail 90
    member Great Lakes dual sporters
    www.gldsmc.org
    AMA charter life member-663466A

    District 14 ama- #0025

  4. #3

    Default Re: Clutch Slave help 06 540 exc

    i will inspect better tomorrow thanks....When that happened to you it ruined the whole slave cylinder??
    ktm 540 8/06 djh special......
    04 gsxr 1000

    DR 650..... suzuki parted out on ebay
    00 gsxr 750..... gone

  5. #4

  6. #5

    Default Re: Clutch Slave help 06 540 exc

    Quote Originally Posted by ktmcrashking View Post
    I've bought 3 Oberon slaves (3 different bikes) from that company. I bought them through their online website store though. I think it was few bucks less on Ebay, but they only had the colors i was after at their online store (blue streak racing). Shipping was pretty quick to Oregon.

  7. #6
    KTMTalk Member Shaw520's Avatar
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    Default Re: Clutch Slave help 06 540 exc

    AMA<BR>BRC<BR>ECEA<BR>NETRA

  8. #7

    Default Re: Clutch Slave help 06 540 exc

    thanks Guys, the Oberon one is tempting... i wonder if there is any real performance enhancement or should i just buy the 6 dollar oring??

  9. #8
    Lifetime Team KTMTalk caflash's Avatar
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    Default Re: Clutch Slave help 06 540 exc

    The bore gets worn. The 07 has a square sealing ring. Brembo.
    Rfs DocBob

    Current: rebuild 560 smr motor
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