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Thread: Having problem with my outlaw 525

  1. #1
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    Default Having problem with my outlaw 525

    Hi friends I'm new here, sorry for posting but, I already have 1 month working on my 07 polaris outlaw 525 irs, I just buy it, it have starter issue because don't have the auto decompression, so I installed one, the quad start but have firing coming out the exhaust and iddle issues, so I clean the carb, and here comes my problem , now it won't start, just make the noise like is gonna start but not, and make a bump noise in the exhaust, have already 3 days traying to figure what's wrong, already check valves and timing and is ok, really apreciate all your help
    Last edited by Steve007; 10-16-2020 at 11:23 PM. Reason: Title error

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  3. #2
    KTMTalk Member dirtbikeace's Avatar
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    Default Re: Having problem with my outlaw 525

    We are going to have a language problem here but the auto decomp is built into the cam, did you install a manual decomp lever and are using it while trying to start or did you replace the camshaft. If you have the auto decomp and are using the manual you will have fire out the exhaust as you are holding the valve open while it fires. These bikes the pilot jet needs to be replaced not cleaned. On the fuel screw check the the o-ring as they go bad or are installed incorrectly.
    present bikes
    2006 KTM 450 EXC
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    1999 Kawasaki Concours
    1983 Husqvarna 250WR
    1968 Honda CT90 trail 90
    1971 Suzuki RV90
    1964 Honda CT200 Trail 90
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  4. #3
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    Default Re: Having problem with my outlaw 525

    Thank's for your help, I apologize, I install a new auto decomp, and the bike run for near 5 minutes and then die, start again and the same, that's when I clean all the carb, can you tell me what're the stock needle for the bike, it's like any other needle fit in the carb or is specially for the keihin one, I'm from Guatemala, and here couln't find any kit for keihin carb

  5. #4
    KTMTalk Member dirtbikeace's Avatar
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    Default Re: Having problem with my outlaw 525

    Go above to the shop online and it will have a total picture of all your quads parts, but I could not find any for a 2007 but there is for a 2008.
    present bikes
    2006 KTM 450 EXC
    2006 KTM 400 EXC
    1999 Kawasaki Concours
    1983 Husqvarna 250WR
    1968 Honda CT90 trail 90
    1971 Suzuki RV90
    1964 Honda CT200 Trail 90
    member Great Lakes dual sporters
    www.gldsmc.org
    AMA charter life member-663466A

    District 14 ama- #0025

  6. #5
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    Default Re: Having problem with my outlaw 525

    Was wishing not to buy online, well think need to start searching, thank's for your help

  7. #6
    KTMTalk Member dirtbikeace's Avatar
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    Default Re: Having problem with my outlaw 525

    Quote Originally Posted by Steve007 View Post
    Was wishing not to buy online, well think need to start searching, thank's for your help
    You don't have to buy it there just look up the part number and how everything fits.
    present bikes
    2006 KTM 450 EXC
    2006 KTM 400 EXC
    1999 Kawasaki Concours
    1983 Husqvarna 250WR
    1968 Honda CT90 trail 90
    1971 Suzuki RV90
    1964 Honda CT200 Trail 90
    member Great Lakes dual sporters
    www.gldsmc.org
    AMA charter life member-663466A

    District 14 ama- #0025

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